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Changeover Specialist

Department: 173022-DUB DIR STAFF TRANSFER NA 6/21
Location: Dublin, GA

Change Over Specialist

Main Skills needed: Mechanical, Hands-On, Automotoive, troubleshooting Machines, Entry Level Maintenance.

Objectives:
(fundamental objectives for orientation of the job holder)

  • Ensure the production program within the assigned production hall
  • Organize and optimize the procedures within the assigned production hall
  • Assurance/optimization of the manufacturing quality within the assigned production hall
  • Manage repair and maintenance activities within the assigned production hall
  • Maintain safety regulations and environmental protection

Duties:

(key primary duties in logical order)

  • Implement the agreed setup-production program planning, while considering the existing system capacity and personnel capacity with appropriate response to possible interferences
  • Ensure the scheduling, qualitative and quantitative achievement of goals
  • Maintain current safety regulations, environmental protection regulations and other legal and internal rules and regulations
  • Ensure and maintain all valid work instructions within the assigned area of responsibility
  • Ensure the availability and readiness of production resources taking into consideration the maximum system availability and running times
  • Ensure the organizational setup procedure including the professional training and guidance of setup operators and other departments involved in the respective setup processes
  • Independent setup-preparation, setup-implementation according to the standardized work procedures including the corresponding follow-up and documentation
  • Continual analysis of setup procedures and incorporation of improvement potentials in the existing standards
  • Active support of preventive and ongoing maintenance work including maintaining operating equipment and tools and monitoring them to ensure they are complete and undamaged
  • Active support in the further training of employees
  • Active support in the shop floor management
  • Active support in the the CIP process
  • Active support in the 7S-process through demonstration and implementation of potentials
  • Active support in the redesign and modification of work systems, production conversions and production processes as well as sharing practical experience and suggestions for design
  • Active support in bottleneck situations through handling and operating machines and systems as well as operating equipment for the production of series products, if necessary, across all departments.

Competencies:

(special authorizations, approval authorization)

  • Access to all relevant IT systems (SAP, Babtec, etc.).
  • Occasional technical supervision of machine and setup operators involved in the relevant setup processes

Responsibilities:

(professional responsibility, responsibility for personnel)

  • Responsible for implementing the agreed setup-production program planning, while taking into account the existing system capacity and personnel capacity within the assigned production hall, with appropriate response to possible interferences
  • Responsible for the occasional technical supervision of employees/apprentices involved in the setup processes
  • Duty to inform the Shift Team Leader, Supervisor and Production Manager regarding all relevant production incidents

Environmental conditions of the workplace:

  • Combined workplace workshop/machines at which the company safety and environmental regulations are to be observed
  • Sedentary/standing/physical activities, depending on the operational area

Required training:

  • Completed vocational education in the metal industry, preferably tool mechanic (m/f) or industrial mechanic (m/f)
  • Certificate for operating industrial trucks, such as a crane license

Professional experience:

  • Several years of experience in the metal industry and metal forming.
  • Knowledge of measurement technology and reading drawings.
  • Experience in operating forklifts and cranes
  • Experience in working shifts
  • Good knowledge of MS Office, SAP, Babtec, etc.

Personal skills:

  • Willing to work shifts - willing to adapt to the constant changes in daily working hours.
  • Safety awareness - recognizes unsafe working conditions and complies with general as well as company-specific safety requirements
  • Precise work methods - works with high precision, orients oneself and complies to the standards and instructions to be met
  • Flexibility - willing to work at various workstations
  • Detail oriented - ability to recognize and prioritize details Able to perform tasks while taking into account details
  • Environmental awareness - uses resources responsibly

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